Ribbon Blender Manufacturers in Pune, Suppliers and Distributors in Pune
Synergy Global Engineering, the one of the best ribbon blender manufacturers, suppliers and distributors in Pune. We are presenting the best ribbon mixer which is used for mixing dry powders, granules and other solid materials.
Trusted Ribbon Blender Manufacturers in Pune for Precision Mixing:
Our Ribbon Blender can creates a convective mixing patterns in the back-and-forth motion in the helical ribbons and able to use in blending spices, instant drink mixes, cosmetics and pharmaceutical powders. The new technological updates such as Variable Frequency Drives (VFDs) and increases discharge and mixing efficiency helps for increasing the performance. Below, we have listed down some types, it benefits and applications!
Types of our Ribbon Mixer:
As a leading ribbon blender suppliers in Pune, our multiple types of ribbon mixer are built with strong materials and gives higher performance. Here we have listed down some types such as:
- Horizontal Ribbon Blender: The horizontal ribbon blender has a U-shaped trough with a rotating shaft in the center. Attached to this shaft are double-layer ribbons—one inner and one outer—that move materials in opposite directions, ensuring thorough mixing. It is usually made of stainless steel, like SS304 or SS316L, which resists corrosion and meets food-grade requirements. The blender also features a Variable Frequency Drive (VFD), which allows the speed of mixing to be adjusted based on the thickness or consistency of the materials being blended.
- Vertical Ribbon Blender: The vertical ribbon blender has a tall, cylindrical shape with a central shaft inside. This shaft has spiral ribbons attached to it, which mix the materials by moving them upward along the outer walls and downward through the center. It is often made with lightweight materials like composite polymers or strong alloys to reduce weight and improve durability. Additionally, the blender has temperature and moisture sensors that adjust the mixing process in real-time, making it ideal for products that are sensitive to heat or moisture. Our other products, like bucket elevators, also help smoothen vertical material transfer in large-scale operations.
- Continuous Ribbon Blender: The continuous ribbon blender has an open or partially enclosed design that allows materials to be fed in and discharged continuously. It features a long trough with spiral ribbons inside that keep a steady flow of materials moving through the system. The blender is built with strong materials like titanium or duplex steel, making it suitable for harsh or corrosive environments. It also has automated controls that work smoothly with other machines in the production process. To save energy, it uses high-efficiency motors, making it perfect for large-scale operations.
- Vacuum Ribbon Blender: The vacuum ribbon blender has a sealed design with a built-in vacuum pump that removes air and gases during mixing. It often includes a heating or cooling jacket to maintain the right temperature. The blender is made from high-quality stainless steel with smooth, polished surfaces to keep it clean and free from contamination. The control panels allow operators to set and check the vacuum level, mixing speed, and temperature. It also has filter systems that capture dust and fumes generated during the process, ensuring a cleaner and safer operation.
Technical Features of our Ribbon Mixer:
As leading ribbon blender manufacturers in Pune, our are equipped with various advanced features. For more clarification, we have mentioned below a technical sheet such as.
| Attribute | Horizontal Ribbon Blender | Vertical Ribbon Blender | Continuous Ribbon Blender | Vacuum Ribbon Blender |
| Mixing Principle | Ribbon screws rotating horizontally | Ribbon screws rotating vertically | Continuous flow mixing system | Horizontal mixing under vacuum |
| Capacity Range | 50 kg to 5000 kg† | 50 kg to 3000 kg† | Continuous up to large capacities | 50 kg to 5000 kg† |
| Motor Power | 1 HP - 50 HP | 1 HP - 40 HP | Continuous Motor, High Capacity | 5 HP - 30 HP |
| Material of Construction | SS 304 / SS 316 / Carbon Steel | SS 304 / SS 316 / Carbon Steel | SS 304 / SS 316 / Carbon Steel | SS 304 / SS 316 / Carbon Steel |
| Mixing Speed | 20 - 60 RPM | 10 - 50 RPM | High Speed, Customizable | 20 - 50 RPM |
| Temperature Handling | Ambient temperature control | Ambient / Elevated temperatures | Continuous, Ambient to Elevated | High Temperature up to 150°C |
| Power Supply | 3-phase AC or Custom Voltage | 3-phase AC or Custom Voltage | Continuous AC Supply | 3-phase AC, Vacuum Control |
| Batch or Continuous Operation | Batch | Batch | Continuous | Batch or Continuous |
| Ribbon Configuration | Inner and Outer ribbon screws | Vertical inner and outer ribbons | Continuous spiral ribbons | Horizontal ribbons, under vacuum |
| Feeding System Integration | Manual or Automated | Manual or Automated | Continuous Feeding System | Vacuum Feeding Integration |
| Applications | Mixing powders, dry materials | High-viscosity liquids & solids | Industrial, Large-Scale Operations | Sensitive material mixing |
| Cleaning and Maintenance | Simple access, manual cleaning | Requires disassembly for cleaning | Self-cleaning / Automated | High access ease for maintenance |
Features and Benefits of our Ribbon Blender in Pune:
One of the former ribbon blender distributors in Pune, these all types of ribbon mixers are majorly used in the multiple types of industries and gives higher performance. Here we have listed down some types of features and benefits of our ribbon blender in Pune:
- Ease of Operation and Maintenance: Ribbon blenders are designed with controls that are easy to use, often featuring digital panels or simple manual levers. This allows operators to easily adjust the speed and operation of the machine as needed.
- AI-Powered Process Optimization: By using advanced technology, companies can identify and fix potential maintenance issues before they become problems, ensuring smoother operations. They can also improve efficiency by optimizing mixing times and reducing energy use. There is a growing emphasis on creating more sustainable operations through the use of eco-friendly motors, solar power, and environmentally responsible materials. Accuracy can be achieved in industries through inspection gauges and fixtures that enable accurate quality checking.
- Strong Construction: Ribbon blenders are built with strong stainless steel materials, like 304 or 316, which make them long-lasting and resistant to rust and corrosion. These materials ensure the machine can handle heavy-duty operations without wear and tear. They also help maintain cleanliness and meet industry standards, making them suitable for applications in food, pharmaceutical, and chemical production.
Applications of our Ribbon Mixers:
Being the best ribbon blender suppliers in Pune, these all types of ribbon mixers are highly used in various types of industries the following are the applications of ribbon blender in Pune:
- Food processing for powders, grains, and mixes
- Pharmaceutical production of tablets and active ingredients
- Chemical production including pigments and resins
- Cosmetic manufacturing for powders and creams blending
- Construction material mixing for cement and additives
- Agricultural feed production with balanced ingredient mixing
- Paint and coating preparation with consistent textures
- Plastic and resin blending for industrial use
As a leading ribbon blender manufacturers in Pune, suppliers and distributors in Pune, we as Synergy Global Engineering are presenting the new technological ribbon mixers that re usually used for blending the dry ingredients into minute parts. The new and upgraded types of ribbon mixers help for increasing the performance for longer period of time. Contact us today for more information!
